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Quality Assurance Plan

A). QUALITY ASSURANCE PLAN FOR INWARD MATERIALS

SL.No. Component Characteristic Type of check Sampling Plan Frequency of Check  Work Instruction, Records Specification reference Acceptance Norms
I) MS Material
1 Grade
EN-1A
Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:01 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01  S:QA:01
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:01
2 Grade
AISI 1018 
Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:02 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01   S:QA:02
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:02
II) SS Material
3 SS 304 Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:03 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01  S:QA:03
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:03
4 SS 304 L Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:04 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01  S:QA:04
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:04
5 SS 316 Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:05 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01  S:QA:05
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:05
6 SS 321 Material Composition Chemical Analysis Once in 3 months for all supplier  Randomly selected
one Lot 
W:QA:P01  S:QA:06 Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Physical Properties Mechanical Test(Optional) W:QA:P01  S:QA:06
Dimenssional Properties Measurement Every lot (M:QA:01)   W:QA:P01  S:QA:06
III) Semi Finished /Finished
7 Nuts
(If Applicable)
Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01    As per Drawing  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
8  Cold Forged Nuts
Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01    As per Drawing /Machining Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
9 Ferrules
(If Applicable)
Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01    As per Drawing  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
10 O - Rings Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01   As per Drawing/Assembly  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
11 Copper Washers Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01    As per Drawing/Assembly  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
12 Bonded Seal Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01   As per Drawing/Assembly  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
13 Dust Caps Dimenssional conformance Assembly M:QA:01 Every Lot W:QA:P01  Assembly  Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.

B). QUALITY ASSURANCE PLAN FOR PROCESS OUT SOURCING ITEMS

SL.No. Component Characteristic Type of check Sampling Plan Frequency of Check  Work Instruction, Records Specification reference Acceptance Norms
1 Forging Components
(Forging Process)
Dimenssional conformance Measurement M:QA:01 Every Lot W:QA:P01   As per Drawing/Machining Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications.
Visual Conformance Visual Inspection
2 Ferrules
(Heat Treatement Process)
Visual Conformance Visual Inspection M:QA:01 Every Lot W:QA:P01  - Approved if material meets the specification applicable and to be re heat treated  if it fails to meets the specifications.
3 Chemical , Mechanical  etc. Analysis Tests Witness/ Review of Certificates One sample From Each Lot Every Lot W:QA:P25 Speicifaications 1,2,3,4,5,6 -
4 Calibration of Instruments Tests Witness/ Review of Certificates Calibration Frequency - W:QA:P25 - -
5 Plating Plating Thickness Plating Thickness M:QA:01 Every Lot W:QA:P01  8-13 Microns Approved if material meets the specification applicable and to be replating if it fails to meets the specifications.
Visual Conformance Visual Inspection

C). QUALITY ASSURANCE PLAN FOR IN-PROCESS & FIANAL INSPECTION

SL.No. Component Characteristic Type of check Sampling Plan Frequency of Check  Work Instruction, Records Specification reference Acceptance Norms
1 Cropping (Cutting) Dimenssional Measurement Setting Approval Every Lot W:QA:P03 As per Drawing/Job card Cutting Length Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
Visual(GRN NO.) Visual Inspection
2 ** Proffing (Drilling) Dimenssional Measurement M:QA:01 Every Hour W:QA:P03 As per Drawing Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
Visual Visual Inspection
3 CNC Turning Dimenssional Measurement M:QA:01 Every Hour W:QA:P03 As per Drawing Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
Visual Visual Inspection
4 ** Thread Rolling Dimenssional /Gauging Measurement 100% Every Lot W:QA:P03 As per Drawing Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
Visual Visual Inspection
5 Punching Visual Visual Inspection As per Sampling Plan Every Hour W:QA:P03 Brand Name / Customer Requirement Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
6 Final Inspection CTQ / Gauging Gauge / Measurement 100% Every Lot W:QA:P04 As per Drawing / Size Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications.
Visual Visual Inspection
7 Acceptance Test Mechanical Test Pressure Testing As per Sampling Plan Customer requirement / (Once In year  Covering small, medium  and large size)/For every new development W:QA:P05 As per Requirement/ standards Meets the test requirement /standards and to be analysis ,if it fails to meet the specification
** Indicates the "The operations of Process on product will carried out if required." And hourly supervisor will ensure.
Note:  Any New Inspection Is Added Quality Plan will be updated 
Prepared By:   Approved By:
Signature:              Signature:           
Date:  15.06.2016   Date:  15.06.2016